The project broadly consists of Coal Gasification Unit, Ammonia Plant with design capacity of 2200 MTD and Urea Plant with design capacity of 3850 MTPD along with associated facilities. The project will have an output of 1.27 MMTPA of ‘Neem’ coated prilled urea using coal as feedstock. The total estimated cost for setting up New Coal based Ammonia-Urea Complex at the existing plant site of FCIL is approx. INR 13,277 cr. which will be financed through equity from shareholders and debt from financial institution in Debt: Equity ratio of 72:28. The unit will utilize about 2.5 MMTPA coal from Talcher Mines. There is also provision of blending up to 25% Pet-coke to handle high ash content in coal. The pet-coke requirement is about 0.33 MMTPA and will be largely made available from Paradip Refinery of Indian Oil Corporation Ltd. (IOCL) for which TFL has already executed a MoU with IOCL.

Talcher Fertilizers Ltd. (TFL) is using Coal Gasification for production of Ammonia/Urea. Pollutants like Carbon Dioxide is recycled for production of Urea and other by – products like Sulphur are recovered and are marketed. Further, ash is converted to inert slag which is essentially non – hazardous.